Design class: BudgetValidation status: Data validated

Tote + XPS Lining

The same tote as the EPS variant but with XPS boards that tolerate moisture and pressure better. Useful when you have XPS offcuts from construction.

A warm shelter that gets damp can be worse than a simpler one that stays dry.

“Data validated” means only the data and calculations are checked; the model has not been built or tested physically.

Capacity1–2
Outside size700 × 480
BuildBeginner
Time (estimate)60 min–2 h
model v1.0.0compiler P1.0.0plan bb02ec7ee22b1952Plastic toteWinter · Rain
SCHEMATIC ENVELOPE700 mm

This model has no 3D view; the drawing and dimensions below fully describe the construction.

Who this is for
  • For beginners with basic tools and a small budget.
  • For one cat (up to 2), including community cats.
When not to use it
  • For young, old, sick or unacclimated animals without extra protection and supervision.
Tools and calculations
Required tools
Utility knife
Budget class
Low
Location
Exposed outdoor spot
Supported calculations
Geometry, Bill of materials, Cut list, Sheet nesting, Cost estimate, Drawing, Build guide
Build time is a planning estimate, not a promise.
Geometry

Dimensions

Front, side and top views. Outside size 700 × 480 mm, front height 420 mm, rear 420 mm.A · FRONT VIEWB · SIDE VIEWC · PLANSCHEMATIC ENVELOPE: MEASURE YOUR PRODUCT700 mm520 mm480 mm520 mm700 mminside 640 × 420 × 360 mm
Text equivalent of the drawing
Outside size (W × D)700 × 480 mm
Height front / rear420 / 420 mm
Raised off the ground100 mm
Interior640 × 420 × 360 mm
Entrance1 × 150 × 150 mm, sill 80 mm
Chambers1
Geometry typeschematic envelope (assumption)
Bill of materials · compiler output

What you have and what to obtain

Quantities come from the model geometry; items marked as assumptions are planning allowances. Reused material must pass the checklist.

Fill in “My workshop” to see what you still need to buy.

My workshop
MaterialNeededOwnedStatus
XPS foam board4 sheets–Buy
Plastic storage tote1 pcs–Buy
Heavy-duty tape1 pack–Buy
Bricks5 pcs–Buy
Straw1 bale–Buy
  • XPS foam board4 sheetssheet nesting · 4 × 1250 × 600 mm (planning format; check with your supplier).
  • Plastic storage tote1 pcsfrom geometry · A lidded tote without cracks.
  • Heavy-duty tape1 packassumption · Cover the sharp edges of the cut opening from the outside.
  • Bricks5 pcsassumption · Four stable supports under the corners.
  • Straw1 baleassumption · Loosely to a quarter or half of the height; keep the rest dry for refills.
Cut list

Parts to cut

IDPartDimensionsQty
liner-floorLiner: floor · XPS foam board700 × 480 × 30 mm1
liner-longLiner: long wall · XPS foam board700 × 360 × 30 mm2
liner-shortLiner: short wall · XPS foam board420 × 360 × 30 mm2
liner-topLiner: slab under the lid · XPS foam board700 × 480 × 30 mm1
Sheet nesting

Parts on sheets

Sheet formats are planning assumptions; check your supplier's format. Sloped parts occupy their rectangular envelope.

XPS foam board · 30 mm4 × 1250 × 600 mm

liner-floorliner-short
Sheet 1 · 65% used
liner-longliner-short
Sheet 2 · 54% used
liner-long
Sheet 3 · 34% used
liner-top
Sheet 4 · 45% used
Layers and thermal

Known and unknown layers

Partial estimate: some layers are unknown, so no U-value is calculated. Only the resistance of known layers is shown.

Wall

  • XPS foam board · 30 mmR 0.91
  • Plastic storage tote · 3 mm (assumed)unknown

Known-layer resistance: 0.91 m²K/W

Floor

  • XPS foam board · 30 mmR 0.91
  • Plastic storage tote · 3 mm (assumed)unknown

Known-layer resistance: 0.91 m²K/W

Roof

  • XPS foam board · 30 mmR 0.91
  • Plastic storage tote · 3 mm (assumed)unknown

Known-layer resistance: 0.91 m²K/W

Not included
  • Air leakage through the entrance and joints
  • Thermal bridges through battens, edges and fasteners
  • Moisture, condensation and property changes of damp material
  • Heat produced by the animal
  • Wind and transient temperature changes
Assumptions
  • Thin layers without a sourced λ (roof covering, film, mat) are not counted.
  • The tote wall has no sourced λ and remains an unknown layer.
  • Tote dimensions are a nominal envelope; measure yours.

The estimate is not a temperature guarantee and does not claim the shelter is safe to any temperature.

Water and moisture

Weather exposure

A warm shelter that gets damp can be worse than a simpler one that stays dry. This is an explanation, not a condensation calculation.

  • Ground contactRaised about 100 mm off the ground.
  • Rain splashHigh enough that rain splash from the ground does not hit the floor.
  • Roof drainageThe lid is flat: water runs off to the sides. It must close well and the entrance must not sit below a drip edge.
  • Rain at the entranceThe entrance sill is 80 mm above the floor.
  • DryingCan be opened to dry out and change bedding.
  • Absorbent materialInterior surfaces do not absorb much moisture.
  • Maintenance accessAccess for checks and cleaning is simple.
Local price profile

Cost estimate

Quantities come from the model. Prices are not fabricated: enter what you actually pay locally and the estimate stays in your browser.

Prices entered: 0 / 5
XPS foam board4 × 1250 × 600 mm (planning format; check with your supplier).
4 sheetsRSD 0
Plastic storage toteA lidded tote without cracks.
1 itemRSD 0
Heavy-duty tapeCover the sharp edges of the cut opening from the outside.
1 itemRSD 0
BricksFour stable supports under the corners.
5 itemsRSD 0
StrawLoosely to a quarter or half of the height; keep the rest dry for refills.
1 itemRSD 0
Estimate from entered pricesRSD 0

Sheet, XPS, framing and hardware quantities come from the compiler. The estimate still excludes delivery, tools, labor, local taxes and unforeseen losses beyond the stated allowances. PROVISIONAL and product-specific items remain explicitly labeled.

Placement

Check the spot

Tick what applies to the chosen spot
No obvious issue detected

This is not a safety certificate for the spot: it only means none of the listed questions is ticked.

Bedding

What goes inside

Maintenance

Inspection schedule

  • WeeklyCheck that the straw is dry and loose; replace it when damp or compacted.
  • WeeklyCheck for water or dampness on the floor and walls, especially under the entrance.
  • After stormsAfter rain or snow check the interior and the ground under the shelter.
  • WeeklyCheck for scratching or chewing of the foam; protect or replace damaged parts.
  • MonthlyCheck the plastic for cracks and sharp edges around the opening.
  • Each seasonQualitative: plastic and foam become brittle in sunlight; replace them when they fade or crumble.
  • WeeklyCheck that the lightweight shelter is still weighted or secured.
  • After stormsClear snow from entrances and exits so the animal cannot be snowed in.
  • Each seasonClean the interior; service access must allow cleaning without dismantling.
Upgrade path

Where to go next

Each step states what you add, what you gain and what stays limited. A new model has a new plan ID; changing an existing build has no canonical plan.

Previous step: Tote + EPS Lining

Don't have this material?

XPS foam board · 30 mm
  • EPS foam boardabout the same layer resistance at 35 mm (conservatively 35 mm); thermal equivalence is not structural
  • PIR / polyiso boardabout the same layer resistance at 22 mm; thermal equivalence is not structural
  • Cork boardPossible substitute requiring redesign: at least one material has no sourced thermal conductivity, so an equivalent thickness cannot be calculated.
Plastic storage tote
  • EPS shipping boxThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
  • Old pet carrierThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
All substitutes and material limits
Build sequence

Build steps

Progress is stored in this browser against the exact plan ID; it works offline once the page has been opened.

0 / 6steps completed
  1. Cut the foam liner

    Following the cut list, cut the floor, walls and lid slab from 30 mm xps foam board. Sizes assume the nominal tote: measure your tote's interior before cutting.

  2. Cut the entrance

    Cut a 150 mm × 150 mm opening through plastic storage tote, with the sill 80 mm above the floor so rain and snow stay out. Face the entrance away from the prevailing wind. Cover or sand sharp edges.

  3. Close and weight it

    Close the lid and put a brick or stone on it. A light tote must be secured against wind.

  4. Raise the shelter off the ground

    Set the shelter on four stable bricks, about 100 mm above the ground, so the floor does not touch cold, wet ground. Check that it does not rock.

  5. Add straw, not hay

    Loosely fill straw to a quarter or half of the interior height. Do not use hay, towels or blankets in an outdoor winter shelter: they absorb moisture and chill.

  6. Choose the spot and secure it

    Set it against a wall or fence, out of the wind, away from roof runoff and roaming dogs. Weight or secure lightweight shelters. Check the spot with the placement checklist.