Design class: BudgetValidation status: Data validated

Double Tote Insulated

A tote-in-tote with foam panels also in the gap between walls, not only on the bottom. More work and material than the basic version, with a more complete insulation layer.

A warm shelter that gets damp can be worse than a simpler one that stays dry.

“Data validated” means only the data and calculations are checked; the model has not been built or tested physically.

Capacity1–2
Outside size760 × 470
BuildBeginner
Time (estimate)60 min–2 h
model v1.0.0compiler P1.0.0plan 67a00b160c303c1aPlastic toteWinter · Rain
SCHEMATIC ENVELOPE760 mm

This model has no 3D view; the drawing and dimensions below fully describe the construction.

Who this is for
  • For beginners with basic tools and a small budget.
  • For one cat (up to 2), including community cats.
When not to use it
  • For young, old, sick or unacclimated animals without extra protection and supervision.
Tools and calculations
Required tools
Utility knife
Budget class
Low
Location
Exposed outdoor spot
Supported calculations
Geometry, Bill of materials, Cut list, Sheet nesting, Cost estimate, Drawing, Build guide
Build time is a planning estimate, not a promise.
Geometry

Dimensions

Front, side and top views. Outside size 760 × 470 mm, front height 400 mm, rear 400 mm.A · FRONT VIEWB · SIDE VIEWC · PLANSCHEMATIC ENVELOPE: MEASURE YOUR PRODUCT760 mm500 mm470 mm500 mm760 mminside 600 × 380 × 330 mm
Text equivalent of the drawing
Outside size (W × D)760 × 470 mm
Height front / rear400 / 400 mm
Raised off the ground100 mm
Interior600 × 380 × 330 mm
Entrance1 × 150 × 150 mm, sill 80 mm
Chambers1
Geometry typeschematic envelope (assumption)
Bill of materials · compiler output

What you have and what to obtain

Quantities come from the model geometry; items marked as assumptions are planning allowances. Reused material must pass the checklist.

Fill in “My workshop” to see what you still need to buy.

My workshop
MaterialNeededOwnedStatus
EPS foam board4 sheets–Buy
Plastic storage tote2 pcs–Buy
Heavy-duty tape1 pack–Buy
Bricks5 pcs–Buy
Straw1 bale–Buy
  • EPS foam board4 sheetssheet nesting · 4 × 1000 × 500 mm (planning format; check with your supplier).
  • Plastic storage tote2 pcsfrom geometry · Outer and inner tote; the inner one must fit with clearance.
  • Heavy-duty tape1 packassumption · Cover the sharp edges of the cut opening from the outside.
  • Bricks5 pcsassumption · Four stable supports under the corners.
  • Straw1 baleassumption · Loosely to a quarter or half of the height; keep the rest dry for refills.
Cut list

Parts to cut

IDPartDimensionsQty
slab-floorSlab under the inner tote · EPS foam board760 × 470 × 30 mm1
gap-longGap panel, long side · EPS foam board600 × 330 × 30 mm2
gap-shortGap panel, short side · EPS foam board380 × 330 × 30 mm2
Sheet nesting

Parts on sheets

Sheet formats are planning assumptions; check your supplier's format. Sloped parts occupy their rectangular envelope.

EPS foam board · 30 mm4 × 1000 × 500 mm

slab-floor
Sheet 1 · 71% used
gap-long
Sheet 2 · 40% used
gap-long
Sheet 3 · 40% used
gap-shortgap-short
Sheet 4 · 50% used
Layers and thermal

Known and unknown layers

Partial estimate: some layers are unknown, so no U-value is calculated. Only the resistance of known layers is shown.

Wall

  • EPS foam board · 30 mmR 0.79
  • Plastic storage tote · 3 mm (assumed)unknown
  • Plastic storage tote · 3 mm (assumed)unknown

Known-layer resistance: 0.79 m²K/W

Floor

  • EPS foam board · 30 mmR 0.79
  • Plastic storage tote · 3 mm (assumed)unknown
  • Plastic storage tote · 3 mm (assumed)unknown

Known-layer resistance: 0.79 m²K/W

Not included
  • Air leakage through the entrance and joints
  • Thermal bridges through battens, edges and fasteners
  • Moisture, condensation and property changes of damp material
  • Heat produced by the animal
  • Wind and transient temperature changes
Assumptions
  • Thin layers without a sourced λ (roof covering, film, mat) are not counted.
  • The tote wall has no sourced λ and remains an unknown layer.
  • Tote dimensions are a nominal envelope; measure yours.

The estimate is not a temperature guarantee and does not claim the shelter is safe to any temperature.

Water and moisture

Weather exposure

A warm shelter that gets damp can be worse than a simpler one that stays dry. This is an explanation, not a condensation calculation.

  • Ground contactRaised about 100 mm off the ground.
  • Rain splashHigh enough that rain splash from the ground does not hit the floor.
  • Roof drainageThe lid is flat: water runs off to the sides. It must close well and the entrance must not sit below a drip edge.
  • Rain at the entranceThe entrance sill is 80 mm above the floor.
  • DryingCan be opened to dry out and change bedding.
  • Absorbent materialInterior surfaces do not absorb much moisture.
  • Maintenance accessAccess for checks and cleaning is simple.
Local price profile

Cost estimate

Quantities come from the model. Prices are not fabricated: enter what you actually pay locally and the estimate stays in your browser.

Prices entered: 0 / 5
EPS foam board4 × 1000 × 500 mm (planning format; check with your supplier).
4 sheetsRSD 0
Plastic storage toteOuter and inner tote; the inner one must fit with clearance.
2 itemsRSD 0
Heavy-duty tapeCover the sharp edges of the cut opening from the outside.
1 itemRSD 0
BricksFour stable supports under the corners.
5 itemsRSD 0
StrawLoosely to a quarter or half of the height; keep the rest dry for refills.
1 itemRSD 0
Estimate from entered pricesRSD 0

Sheet, XPS, framing and hardware quantities come from the compiler. The estimate still excludes delivery, tools, labor, local taxes and unforeseen losses beyond the stated allowances. PROVISIONAL and product-specific items remain explicitly labeled.

Placement

Check the spot

Tick what applies to the chosen spot
No obvious issue detected

This is not a safety certificate for the spot: it only means none of the listed questions is ticked.

Bedding

What goes inside

Maintenance

Inspection schedule

  • WeeklyCheck that the straw is dry and loose; replace it when damp or compacted.
  • WeeklyCheck for water or dampness on the floor and walls, especially under the entrance.
  • After stormsAfter rain or snow check the interior and the ground under the shelter.
  • WeeklyCheck for scratching or chewing of the foam; protect or replace damaged parts.
  • MonthlyCheck the plastic for cracks and sharp edges around the opening.
  • Each seasonQualitative: plastic and foam become brittle in sunlight; replace them when they fade or crumble.
  • WeeklyCheck that the lightweight shelter is still weighted or secured.
  • After stormsClear snow from entrances and exits so the animal cannot be snowed in.
  • Each seasonClean the interior; service access must allow cleaning without dismantling.
Upgrade path

Where to go next

Each step states what you add, what you gain and what stays limited. A new model has a new plan ID; changing an existing build has no canonical plan.

Previous step: Tote-in-Tote + Straw

New model · new plan IDOSB Economy Cat →
You add
Moving to a durable timber box.
You gain
Longer life, a serviceable roof and a complete thermal estimate.
Still limited
Needs tools and more time; OSB edges need protection.
New material
OSB/3 board, EPS foam board, Interior plywood lining, Roofing felt, Solid softwood (battens, studs)

Don't have this material?

EPS foam board · 30 mm
  • XPS foam boardabout the same layer resistance at 27 mm (conservatively 30 mm); thermal equivalence is not structural
  • PIR / polyiso boardabout the same layer resistance at 19 mm; thermal equivalence is not structural
  • Cork boardPossible substitute requiring redesign: at least one material has no sourced thermal conductivity, so an equivalent thickness cannot be calculated.
Plastic storage tote
  • EPS shipping boxThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
  • Old pet carrierThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
All substitutes and material limits
Build sequence

Build steps

Progress is stored in this browser against the exact plan ID; it works offline once the page has been opened.

0 / 7steps completed
  1. Foam slab on the bottom

    Lay a foam slab in the bottom of the large tote and set the small tote on it, leaving a gap on every side.

  2. Fill the gap

    Fit foam panels from the cut list into the gap between the totes. If the gap is too narrow, fill it with straw.

  3. Cut the entrance

    Cut a 150 mm × 150 mm opening through both totes, aligned, with the sill 80 mm above the floor so rain and snow stay out. Face the entrance away from the prevailing wind. Cover or sand sharp edges.

  4. Close and weight it

    Close the lid and put a brick or stone on it. A light tote must be secured against wind.

  5. Raise the shelter off the ground

    Set the shelter on four stable bricks, about 100 mm above the ground, so the floor does not touch cold, wet ground. Check that it does not rock.

  6. Add straw, not hay

    Loosely fill straw to a quarter or half of the interior height. Do not use hay, towels or blankets in an outdoor winter shelter: they absorb moisture and chill.

  7. Choose the spot and secure it

    Set it against a wall or fence, out of the wind, away from roof runoff and roaming dogs. Weight or secure lightweight shelters. Check the spot with the placement checklist.