Design class: Standard DIYValidation status: Data validated

Compact Single Cat Winter

Small interior volume, 50 mm XPS, a hinged service roof and bituminous membrane. A simplified DIY version without a compiled frame.

A warm shelter that gets damp can be worse than a simpler one that stays dry.

“Data validated” means only the data and calculations are checked; the model has not been built or tested physically.

Capacity1
Outside size620 × 520
BuildIntermediate
Time (estimate)6 h–10 h
model v1.0.0compiler P1.0.0plan 5951f0acf2b44f40Panel boxWinter · Rain · Wind
620 mm

This model has no 3D view; the drawing and dimensions below fully describe the construction.

Who this is for
  • For more experienced makers with power tools.
  • For one cat, including community cats.
When not to use it
  • For young, old, sick or unacclimated animals without extra protection and supervision.
Tools and calculations
Required tools
Circular saw, Jigsaw +1
Budget class
Medium
Location
Exposed outdoor spot
Supported calculations
Geometry, Bill of materials, Cut list, Sheet nesting, Thermal estimate, Cost estimate, Drawing, Build guide
Build time is a planning estimate, not a promise.
Geometry

Dimensions

Front, side and top views. Outside size 620 × 520 mm, front height 520 mm, rear 460 mm.A · FRONT VIEWB · SIDE VIEWC · PLAN620 mm600 mmwater runs off to the rear →520 mm540 mm620 mminside 484 × 384 × 354 mm
Text equivalent of the drawing
Outside size (W × D)620 × 520 mm
Height front / rear520 / 460 mm
Raised off the ground80 mm
Interior484 × 384 × 354 mm
Entrance1 × 150 × 180 mm, sill 80 mm
Chambers1
Geometry typederived from canonical dimensions
Bill of materials · compiler output

What you have and what to obtain

Quantities come from the model geometry; items marked as assumptions are planning allowances. Reused material must pass the checklist.

Fill in “My workshop” to see what you still need to buy.

My workshop
MaterialNeededOwnedStatus
Exterior plywood1 sheets–Buy
Interior plywood lining1 sheets–Buy
XPS foam board3 sheets–Buy
Solid softwood (battens, studs)3.19 m–Buy
Bituminous membrane0.52 m²–Buy
Sealant1 pack–Buy
Hinges2 pcs–Buy
Latch1 pcs–Buy
Wood or foam adhesive1 pack–Buy
Wood screws1 pack–Buy
Straw1 bale–Buy
  • Exterior plywood1 sheetssheet nesting · 1 × 2500 × 1250 mm (planning format; check with your supplier).
  • Interior plywood lining1 sheetssheet nesting · 1 × 2500 × 1250 mm (planning format; check with your supplier).
  • XPS foam board3 sheetssheet nesting · 3 × 1250 × 600 mm (planning format; check with your supplier).
  • Solid softwood (battens, studs)3.19 mfrom geometry · Total length from the cut list + 10% allowance.
  • Bituminous membrane0.52 m²assumption · Roof area + 15% for overlaps and edges; match overlaps and slope to the product instructions.
  • Sealant1 packassumption · Sealing exterior edges and joints.
  • Hinges2 pcsassumption · The service roof opens on its front edge.
  • Latch1 pcsassumption · Keeps the roof closed in wind.
  • Wood or foam adhesive1 packassumption · Insulation-compatible adhesive.
  • Wood screws1 packassumption · Exterior screws; shorter than the wall build-up so they do not protrude inside.
  • Straw1 baleassumption · Loosely to a quarter or half of the height; keep the rest dry for refills.
Cut list

Parts to cut

IDPartDimensionsQty
shell-floorFloor · Exterior plywood620 × 520 × 12 mm1
shell-frontFront wall · Exterior plywood620 × 496 × 12 mm1
shell-rearRear wall · Exterior plywood620 × 436 × 12 mm1
shell-sideSide wall · Exterior plywoodsloped top edge496 × 495/437 × 12 mm2
shell-roofRoof · Exterior plywood720 × 623 × 12 mm1
ins-floorFloor insulation · XPS foam board596 × 496 × 50 mm1
ins-frontFront wall insulation · XPS foam board596 × 440 × 50 mm1
ins-rearRear wall insulation · XPS foam board596 × 380 × 50 mm1
ins-sideSide wall insulation · XPS foam boardsloped top edge396 × 433/387 × 50 mm2
ins-roofRoof insulation · XPS foam board484 × 387 × 50 mm1
lin-floorFloor lining · Interior plywood lining596 × 496 × 6 mm1
lin-frontFront wall lining · Interior plywood lining496 × 440 × 6 mm1
lin-rearRear wall lining · Interior plywood lining496 × 380 × 6 mm1
lin-sideSide wall lining · Interior plywood liningsloped top edge384 × 432/388 × 6 mm2
lin-roofRoof lining · Interior plywood lining484 × 387 × 6 mm1
corner-batten-frontFront corner batten38 × 38 mm · 496 mm2
corner-batten-rearRear corner batten38 × 38 mm · 436 mm2
raise-battenRaising batten45 × 80 mm · 520 mm2
Sheet nesting

Parts on sheets

Sheet formats are planning assumptions; check your supplier's format. Sloped parts occupy their rectangular envelope.

Exterior plywood · 12 mm1 × 2500 × 1250 mm

shell-roofshell-floorshell-frontshell-rearshell-sideshell-side
Sheet 1 · 57% used

Interior plywood lining · 6 mm1 × 2500 × 1250 mm

lin-floorlin-frontlin-rooflin-sidelin-side
Sheet 1 · 38% used

XPS foam board · 50 mm3 × 1250 × 600 mm

ins-floorins-front
Sheet 1 · 71% used
ins-rear
Sheet 2 · 30% used
ins-roofins-sideins-side
Sheet 3 · 68% used
Layers and thermal

Known and unknown layers

Complete estimate: every layer has a sourced thermal conductivity.

Wall

  • Exterior plywood · 12 mmR 0.07
  • XPS foam board · 50 mmR 1.51
  • Interior plywood lining · 6 mmR 0.04

Known-layer resistance: 1.62 m²K/W · U 0.56 W/m²K

Floor

  • Exterior plywood · 12 mmR 0.07
  • XPS foam board · 50 mmR 1.51
  • Interior plywood lining · 6 mmR 0.04

Known-layer resistance: 1.62 m²K/W · U 0.55 W/m²K

Roof

  • Exterior plywood · 12 mmR 0.07
  • XPS foam board · 50 mmR 1.51
  • Interior plywood lining · 6 mmR 0.04

Known-layer resistance: 1.62 m²K/W · U 0.57 W/m²K

Not included
  • Air leakage through the entrance and joints
  • Thermal bridges through battens, edges and fasteners
  • Moisture, condensation and property changes of damp material
  • Heat produced by the animal
  • Wind and transient temperature changes
Assumptions
  • Thin layers without a sourced λ (roof covering, film, mat) are not counted.

The estimate is not a temperature guarantee and does not claim the shelter is safe to any temperature.

Water and moisture

Weather exposure

A warm shelter that gets damp can be worse than a simpler one that stays dry. This is an explanation, not a condensation calculation.

  • Ground contactRaised about 80 mm off the ground.
  • Rain splashRain splash from the ground can reach the floor and lower edges; protect the edges.
  • Roof drainageThe roof falls from the entrance to the rear, so water runs off away from the entrance.
  • Rain at the entranceThe entrance sill is 80 mm above the floor.
  • DryingCan be opened to dry out and change bedding.
  • Absorbent materialInterior surfaces do not absorb much moisture.
  • Maintenance accessAccess for checks and cleaning is simple.
Local price profile

Cost estimate

Quantities come from the model. Prices are not fabricated: enter what you actually pay locally and the estimate stays in your browser.

Prices entered: 0 / 11
Exterior plywood1 × 2500 × 1250 mm (planning format; check with your supplier).
1 sheetRSD 0
Interior plywood lining1 × 2500 × 1250 mm (planning format; check with your supplier).
1 sheetRSD 0
XPS foam board3 × 1250 × 600 mm (planning format; check with your supplier).
3 sheetsRSD 0
Solid softwood (battens, studs)Total length from the cut list + 10% allowance.
3.19 mRSD 0
Bituminous membraneRoof area + 15% for overlaps and edges; match overlaps and slope to the product instructions.
0.52 m²RSD 0
SealantSealing exterior edges and joints.
1 itemRSD 0
HingesThe service roof opens on its front edge.
2 itemsRSD 0
LatchKeeps the roof closed in wind.
1 itemRSD 0
Wood or foam adhesiveInsulation-compatible adhesive.
1 itemRSD 0
Wood screwsExterior screws; shorter than the wall build-up so they do not protrude inside.
1 itemRSD 0
StrawLoosely to a quarter or half of the height; keep the rest dry for refills.
1 itemRSD 0
Estimate from entered pricesRSD 0

Sheet, XPS, framing and hardware quantities come from the compiler. The estimate still excludes delivery, tools, labor, local taxes and unforeseen losses beyond the stated allowances. PROVISIONAL and product-specific items remain explicitly labeled.

Placement

Check the spot

Tick what applies to the chosen spot
No obvious issue detected

This is not a safety certificate for the spot: it only means none of the listed questions is ticked.

Bedding

What goes inside

Maintenance

Inspection schedule

  • WeeklyCheck that the straw is dry and loose; replace it when damp or compacted.
  • WeeklyCheck for water or dampness on the floor and walls, especially under the entrance.
  • After stormsAfter rain or snow check the interior and the ground under the shelter.
  • MonthlyCheck the roof covering, overlaps and that water runs off at the rear, away from the entrance.
  • MonthlyCheck that screws and nails are tight and no tip protrudes.
  • MonthlyCheck edges: no splinters, cracks or swollen areas.
  • After stormsClear snow from entrances and exits so the animal cannot be snowed in.
  • Each seasonClean the interior; service access must allow cleaning without dismantling.
Upgrade path

Where to go next

Each step states what you add, what you gain and what stays limited. A new model has a new plan ID; changing an existing build has no canonical plan.

Previous step: OSB Economy Cat

New model · new plan IDNordic Solo Winter →
You add
The engineered model with framing, hardware and cut list.
You gain
A complete workshop plan and plan ID.
Still limited
Higher cost and workshop tools; status is still data-validated only.
New material
Exterior plywood, XPS foam board, Solid softwood (battens, studs)

Don't have this material?

Exterior plywood · 12 mm
  • OSB/3 boardThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
  • OSB/4 boardThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
Interior plywood lining · 6 mm
  • Exterior plywoodThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
  • OSB/3 boardThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
  • Vinyl protective floor surfaceThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
XPS foam board · 50 mm
  • EPS foam boardabout the same layer resistance at 58 mm (conservatively 58 mm); thermal equivalence is not structural
  • PIR / polyiso boardabout the same layer resistance at 37 mm; thermal equivalence is not structural
  • Cork boardPossible substitute requiring redesign: at least one material has no sourced thermal conductivity, so an equivalent thickness cannot be calculated.
Bituminous membrane
  • EPDM membraneThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
  • Roofing feltThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
  • Galvanized sheet metalThe substitute changes the construction (thickness, strength or water protection); parts and joints must be re-planned.
All substitutes and material limits
Build sequence

Build steps

Progress is stored in this browser against the exact plan ID; it works offline once the page has been opened.

0 / 10steps completed
  1. Cut the outer panels

    Following the cut list, cut the floor, walls and roof from 12 mm exterior plywood. Side walls are sloped: 520 mm overall at the front and 460 mm at the rear, so the roof falls to the rear.

  2. Cut the entrance

    Cut a 150 mm × 180 mm opening through the front wall and every inner layer, with the sill 80 mm above the floor so rain and snow stay out. Face the entrance away from the prevailing wind. Cover or sand sharp edges.

  3. Assemble the box

    Front and rear walls run the full width and the sides fit between them. Join the walls on the floor with corner battens, glue and screws shorter than the wall build-up.

  4. Fit the insulation

    Fit xps foam board boards to the walls, floor and under the roof. Insulation must not stay exposed to the animal.

  5. Interior lining

    Cover the insulation with interior plywood lining. Close the edges around the entrance so no foam is visible.

  6. Service roof

    Hinge the roof on its front edge and latch it at the rear so it opens for cleaning. Fit the roof covering per the product instructions, with overlaps and protected edges.

  7. Protect the outside

    Coat outside faces and edges with a wood protection finish and let it fully cure before use.

  8. Raise the shelter off the ground

    Set the shelter on two battens, about 80 mm above the ground, so the floor does not touch cold, wet ground. Check that it does not rock.

  9. Add straw, not hay

    Loosely fill straw to a quarter or half of the interior height. Do not use hay, towels or blankets in an outdoor winter shelter: they absorb moisture and chill.

  10. Choose the spot and secure it

    Set it against a wall or fence, out of the wind, away from roof runoff and roaming dogs. Weight or secure lightweight shelters. Check the spot with the placement checklist.

Provenance

Sources and verification status

A source supports a guideline or material value, but it does not confirm this specific model. Container sizes are assumptions and build time is a planning estimate.

  1. Data validatedcurrent
  2. Geometry validatednot confirmed
  3. Engineering reviewnot confirmed
  4. Physical prototypenot confirmed
  5. Field validationnot confirmed